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Mechanical Prototyping basics…. What type of CAD do you need!
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Douglas Wozniak
sos

All Prototype Company’s and/or Machine shops today will require a 3D graphic drawing, to even quote a job.

Mechanical prototypes must be a wireframe drawing, some machines can use solid surface 3D graphic, example: CNC Lathe.

What does matter is the type of file they can use. The DXF or IGES files are the most common, but others can be used too. (Acad, Ge3, ect.)

Having only #1 prototype made will be quite expensive. Usually the more you order the less they cost. This is due to the fact that each machine requires a set up time, and in most cases this can take up to an hour or less.

The best way to start is by trying to create one yourself, it does not have to be made out of the material you really want, but made out of a mockup material. This can be made from wax, clay or wood. The Auto industry always creates there new designs in clay first so they can make changes in the looks and/or functionality.

Once you have your mockup created, you may want to have copies made. Spin casting is the best way to create multiple copies of a soft metal alloy product. Milling is the fastest way to create multiple copies of steel, Stainless steel, Brass. Ect. You get a clean finish and stable dimensional product; you can have your item finished in different ways.

Surface Finishes
• Silk Screening
• Electroplating
• Metal Brushing
• Surface Grinding
• Buff Polishing
• Bead Blasting
• Vibratory Finishing
• Powder Coating
• Anodizing
• Black Oxide

Make sure your prototype works, fits, and is functional as you want. Then you can go on to all the other parts of selling you idea to the big companies.

posted November 02, 2009 16:04 (
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gensenius's Avatar
Mark Eilertsen
gensenius

Doug is right that you don’t have to spend thousands of dollars to have parts made just to prove a concept. You can use many household items or items from Lowes to proof a concept.

However, with the advent of advanced 3D drafting software you can take the leap to functioning prototype for much less than in years past. A 3D model of your entire product can be built in the virtual environment in softwares such as SolidWorks, Inventor or ProE to name a few.

Once the product is designed you can test it for form, fit, function and assembling it all in the software. You can even test to see if it is strong enough using Finite Element Analysis (FEA) software.

Once you have the product all proofed out you can then send the files to a prototyper to be built. There are many methods for Rapid Prototyping a part to meet your specific needs. Materials include all types of plastics and metals. If you are contemplating making a prototype you ought to Google “Rapid Prototyping” and do some research.

If you have any questions please let me know. I have years of experince in the engineering and manufacturing fields.

Mark
markeilertsen@hotmail.com

posted November 22, 2009 17:54 (
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